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#11240 From: newescoffier@...
Date: Wed Nov 11, 2009 1:58 pm
Subject: Re: Re: Ouch!
newescoffier
Offline Offline
Send Email Send Email
 
So speaking ab out fuel tanks!!!!
Anybody have one for either GS or SS??? An extra one to sell that is!

Sent via BlackBerry by AT&T


From: "pal_mog" <pal_mog@...>
Date: Wed, 11 Nov 2009 13:45:23 -0000
To: <vespa-sports@yahoogroups.com>
Subject: [vespa-sports] Re: Ouch!

 

I can tell the machine shop that is forged piston when boring/honing the cylinder. They should know the correct clearance, or the manufacture should give us a note about that, I believe. I've heard the negative point on forged piston that there would be the hard starting issue. -Palmgo

--- In vespa-sports@yahoogroups.com, Dmitry Slootskin <dslootskin@...> wrote:
>
> Just spoke with Hot Rod Al, he knows a thing or two about performance,
> he told me that because forged pistons are more dense they "grow" more
> form heat expansion and are more likely to seize.
>
> if using forged piston have to make sure the jetting is spot-on and so
> are the clearances.
>
> if anyone wonders about the difference, normal pistons are pressure
> cast, but forged are stamped out by a giant press from a blank at near
> melting temperature. Both are after machined to shape
>
>
> On Nov 10, 2009, at 10:25 AM, newescoffier@... wrote:
>
> > Guys and gals.....
> > Weisco makes FORGED pistons.
> > Now if you brothers and sisters across the pond are interested I can
> > create an order withe them. Like I said they do a minimum order of
> > 12pc. And you can order 2 different sizes in any combonation if that
> > 12pc's..... I am reluctant because I don't want to get stuck with
> > the bill.
> > Please check out the website they have
> >
> > Sent via BlackBerry by AT&T
> >
> > From: Dmitry Slootskin <dslootskin@...>
> > Date: Tue, 10 Nov 2009 10:11:40 -0500
> > To: <vespa-sports@yahoogroups.com>
> > Subject: Re: [vespa-sports] Re: Ouch!
> >
> >
>


#11239 From: "pal_mog" <pal_mog@...>
Date: Wed Nov 11, 2009 1:54 pm
Subject: Re: Tools required for GS restoration
pal_mog
Offline Offline
Send Email Send Email
 
I think I've uploaded most of my tools here.
http://groups.yahoo.com/group/vespa-sports/photos/album/140581569/pic/list

I've used various adapters, spacers or collars in addition to these. These are
found in my tool box/garage and not even a product but pretty important tools
IMHO.


--- In vespa-sports@yahoogroups.com, "douglas42l2" <douglas42l2@...> wrote:
>
> Am looking at the full rebuild of a GS 160 and want to do it right.
>
> Just wondering what specialist tools (apart from ordinary automotive tools)
would be required to do all aspects of stripping and rebuilding with a minimum
of fuss (excluding bodywork/spraypainting equipment).
>
> Would appreciate it if anyone can add to this list and explain why any
additional tools are necessary.
>
> So far I believe a shopping list should contain :
>
> * the tool to remove the 9 prong castellated nut on the front and rear axles
(I have made one up already)
> *clutch nut removal tool
> *Blind bearing puller
> *Bearing separator
> *tool for tensioning cables so that it can be done by one person
> *Crank seal punch to properly seat oil seal
> *Fuel tap wrench
> *Steering nut wrench
> *clutch holder
> *flywheel holder
>
> I realise some of the above tools are compatible for most vespas and some are
specific to the GS. If anyone has comments on the sizes of any tools(for
instance the blind bearing remover and bearing seaparator) this info would also
be appreciated.
>
> Regards
>

#11238 From: "pal_mog" <pal_mog@...>
Date: Wed Nov 11, 2009 1:45 pm
Subject: Re: Ouch!
pal_mog
Offline Offline
Send Email Send Email
 
I can tell the machine shop that is forged piston when boring/honing the
cylinder. They should know the correct clearance, or the manufacture should give
us a note about that, I believe. I've heard the negative point on forged piston
that there would be the hard starting issue. -Palmgo

--- In vespa-sports@yahoogroups.com, Dmitry Slootskin <dslootskin@...> wrote:
>
> Just spoke with Hot Rod Al, he knows a thing or two about performance,
> he told me that because forged pistons are more dense they "grow" more
> form heat expansion and are more likely to seize.
>
> if using forged piston have to make sure the jetting is spot-on and so
> are the clearances.
>
> if anyone wonders about the difference, normal pistons are pressure
> cast, but forged are stamped out by a giant press from a blank at near
> melting temperature. Both are after machined to shape
>
>
> On Nov 10, 2009, at 10:25 AM, newescoffier@... wrote:
>
> > Guys and gals.....
> > Weisco makes FORGED pistons.
> > Now if you brothers and sisters across the pond are interested I can
> > create an order withe them. Like I said they do a minimum order of
> > 12pc. And you can order 2 different sizes in any combonation if that
> > 12pc's..... I am reluctant because I don't want to get stuck with
> > the bill.
> > Please check out the website they have
> >
> > Sent via BlackBerry by AT&T
> >
> > From: Dmitry Slootskin <dslootskin@...>
> > Date: Tue, 10 Nov 2009 10:11:40 -0500
> > To: <vespa-sports@yahoogroups.com>
> > Subject: Re: [vespa-sports] Re: Ouch!
> >
> >
>

#11237 From: "David Dry" <david.dry@...>
Date: Wed Nov 11, 2009 12:44 pm
Subject: RE: Tools required for GS restoration
david667910
Offline Offline
Send Email Send Email
 

You will need, additionally, a clutch extractor.  Cheap and easy to buy.  A gudgeon pin remover/press tool is handy, too.  Sometimes difficult to source, strangely enough.  A blow lamp for heating up the crankcase for main bearing removal is a must.  Drifts for tapping the hot bearings out (thick gloves are handy, too).

 

A ten ton press for bearing replacement and a boring and honing machine for reboring the cylinder....Only joking!

 

Small end bush replacement also requires specialist tooling and, as in the last para. , best left to someone who knows what he/she is doing.

 

Not sure why you want: Blind bearing puller and Bearing separator?  Also, the crank seal punch might be nice, but not mandatory.

 

The steering tools can be found in most bike, as in: ‘push bike’ shops.  Bicycle nylon tyre levers are handy, as they don’t scratch the rim paint.  A length of M10 studding + two M 10 plain nuts and a bunch of large washers to make up a tool to press in the bearing cups into the chassis

 

Perhaps, a metre long breaker tommy bar for hub centre nuts?  Cheap an’ cheerful versions from the far east are OK.

 

A spare engine bolt.  Handy if fitting an engine into the chassis when single handed (one goes in from either side and the engine bolt knocked through).

 

A scissor jack to support the engine/chassis, especially if you are working on your own.

 

Two bricks or a large piece of lumber to put under the stand feet to stop the stand springing up when the back end of the scooter is jacked up.  Bricks are nice as the feet can sit in the frogs.

 

I have a personal preference for the 10mm and 8 mm ratchet ring spanners (sold in Halfords) for the awkward jobs where a socket won’t fit and there’s only a small ‘throw’ to be had.  I also am addicted to disposable rubber gloves! And a pack of zip up plastic drugs bags to keep small parts together (you can easily use 50 of these).

 

Think that’s it?

 

Dave

 

A heater....My garage is perishing this time of year!

 

 

From: vespa-sports@yahoogroups.com [mailto:vespa-sports@yahoogroups.com] On Behalf Of douglas42l2
Sent: 11 November 2009 11:44
To: vespa-sports@yahoogroups.com
Subject: [vespa-sports] Tools required for GS restoration

 

 

Am looking at the full rebuild of a GS 160 and want to do it right.

Just wondering what specialist tools (apart from ordinary automotive tools) would be required to do all aspects of stripping and rebuilding with a minimum of fuss (excluding bodywork/spraypainting equipment).

Would appreciate it if anyone can add to this list and explain why any additional tools are necessary.

So far I believe a shopping list should contain :

* the tool to remove the 9 prong castellated nut on the front and rear axles (I have made one up already)
*clutch nut removal tool
*Blind bearing puller
*Bearing separator
*tool for tensioning cables so that it can be done by one person
*Crank seal punch to properly seat oil seal
*Fuel tap wrench
*Steering nut wrench
*clutch holder
*flywheel holder

I realise some of the above tools are compatible for most vespas and some are specific to the GS. If anyone has comments on the sizes of any tools(for instance the blind bearing remover and bearing seaparator) this info would also be appreciated.

Regards


#11236 From: Dmitry Slootskin <dslootskin@...>
Date: Wed Nov 11, 2009 12:39 pm
Subject: Re: Tools required for GS restoration
dslootskin
Online Now Online Now
Send Email Send Email
 
GS has regular nut on the clutch, 14 mm I think?

However you will need a clutch puller.

Flywheel puller is a helpful thing to have (just a 3 prong puller) and also a clutch compressor.


Also you know my opinion on blind bearings... I was told the only way to remove them is to heat the case 400F in the oven and than just tap it on the table top, bearings should fall out. Bearing puller is likely to destroy them



On Nov 11, 2009, at 6:44 AM, douglas42l2 wrote:

Am looking at the full rebuild of a GS 160 and want to do it right.

Just wondering what specialist tools (apart from ordinary automotive tools) would be required to do all aspects of stripping and rebuilding with a minimum of fuss (excluding bodywork/spraypainting equipment).

Would appreciate it if anyone can add to this list and explain why any additional tools are necessary.

So far I believe a shopping list should contain :

* the tool to remove the 9 prong castellated nut on the front and rear axles (I have made one up already)
*clutch nut removal tool
*Blind bearing puller
*Bearing separator
*tool for tensioning cables so that it can be done by one person 
*Crank seal punch to properly seat oil seal
*Fuel tap wrench
*Steering nut wrench
*clutch holder
*flywheel holder

I realise some of the above tools are compatible for most vespas and some are specific to the GS. If anyone has comments on the sizes of any tools(for instance the blind bearing remover and bearing seaparator) this info would also be appreciated.

Regards 



#11235 From: Dmitry Slootskin <dslootskin@...>
Date: Wed Nov 11, 2009 12:28 pm
Subject: Re: Re: Ouch!
dslootskin
Online Now Online Now
Send Email Send Email
 
Just spoke with Hot Rod Al, he knows a thing or two about performance, he told me that because forged pistons are more dense they "grow" more form heat expansion and are more likely to seize. 

if using forged piston have to make sure the jetting is spot-on and so are the clearances.

if anyone wonders about the difference, normal pistons are pressure cast, but forged are stamped out by a giant press from a blank at near melting temperature. Both are after machined to shape 


On Nov 10, 2009, at 10:25 AM, newescoffier@... wrote:

Guys and gals.....
Weisco makes FORGED pistons.
Now if you brothers and sisters across the pond are interested I can create an order withe them. Like I said they do a minimum order of 12pc. And you can order 2 different sizes in any combonation if that 12pc's..... I am reluctant because I don't want to get stuck with the bill.
Please check out the website they have

Sent via BlackBerry by AT&T


From: Dmitry Slootskin <dslootskin@yahoo.com>
Date: Tue, 10 Nov 2009 10:11:40 -0500
To: <vespa-sports@yahoogroups.com>
Subject: Re: [vespa-sports] Re: Ouch!

 


#11234 From: "douglas42l2" <douglas42l2@...>
Date: Wed Nov 11, 2009 11:44 am
Subject: Tools required for GS restoration
douglas42l2
Offline Offline
Send Email Send Email
 
Am looking at the full rebuild of a GS 160 and want to do it right.

Just wondering what specialist tools (apart from ordinary automotive tools)
would be required to do all aspects of stripping and rebuilding with a minimum
of fuss (excluding bodywork/spraypainting equipment).

Would appreciate it if anyone can add to this list and explain why any
additional tools are necessary.

So far I believe a shopping list should contain :

* the tool to remove the 9 prong castellated nut on the front and rear axles (I
have made one up already)
*clutch nut removal tool
*Blind bearing puller
*Bearing separator
*tool for tensioning cables so that it can be done by one person
*Crank seal punch to properly seat oil seal
*Fuel tap wrench
*Steering nut wrench
*clutch holder
*flywheel holder

I realise some of the above tools are compatible for most vespas and some are
specific to the GS. If anyone has comments on the sizes of any tools(for
instance the blind bearing remover and bearing seaparator) this info would also
be appreciated.

Regards

#11233 From: "David Dry" <david.dry@...>
Date: Wed Nov 11, 2009 9:54 am
Subject: RE: Clutch Woes of a VSC
david667910
Offline Offline
Send Email Send Email
 

Annoying fault....

 

Assuming the clutch has been properly rebuilt and nothing is missing, there is a chance that the cush drive needs overhauling.  They do ‘give up the ghost’ and when they do you lose engine damping and power take up problems can occur.  Sadly, this is the last thing to come out of the engine on stripping the lump down.  Breaking up of this part – a rare occurrence – can be terminal for an engine.  I note that it is also the very last thing that people dream of rebuilding.  It’s a cheap and reasonably easy job, so I’ve never understood why it’s not done.  External examination of the cush drive rarely shows up any problem inside the retaining plates, by the way.

 

My very own GS 160 tended to snatch on take off (under load up hill and with a pillion).  Rebuilt the clutch paying notice to the steel plate direction and it then ran perfectly.  This, as you say, is not your problem.  On the whole Vespa clutches are pretty bullet proof and exhibit no faults if correctly built and fitted.  If you had a spare clutch, I would try that.  Unhelpful comment if you don’t have one, of course!

 

Finally, how about taking the whole thing to a vintage Vespa specialist work shop?  That never fails!

 

Dave

 

From: vespa-sports@yahoogroups.com [mailto:vespa-sports@yahoogroups.com] On Behalf Of jaersutton
Sent: 10 November 2009 19:57
To: vespa-sports@yahoogroups.com
Subject: [vespa-sports] Clutch Woes of a VSC

 

 

Super-Sporters:

My clutch issues continue after two clutch rebuilds.

First of all, watch the video and listen to the sound from neutral to
1st gear and then note the wheelies the bike pops -- this is the
clutch issue:
http://vesparestoration.blogspot.com/2009/06/another-ride-and-whats-left.html
Those are the two problems.

Here is a brief write up (Paul, there are also 3 other new
recommendations at the bottom of the post):
http://vesparestoration.blogspot.com/2009/10/clutch-issue-continues.html

We identified that one of the spacer cones and the clutch tension
washer were missing. Those are now installed. All parts appear to be
in good working order, except for one of the divets that holds the 1
of the 3 springs in place during compression looks a little worn out.
And the needle bearing appears to have some space between the rollers
as opposed to filled with rollers as most bearings are. The person who rebuilt the engine installed brand new clutch plates (from ScooterWorks) and they do not have scribe marks on them or appear concave.

The clutch is currently open and I plan to photograph and video it
tomorrow in order to show my mentors what we're working with.
Suggestions for what you need to see Tom?

I wish it were something as EASY as the clutch cable not properly
tightened. Wouldn't that make this easy?!

Advice to try on the clutch? I am hoping not to need to split the cases and work on the Christmas Tree or anything internal unless I have exhausted all other options first.

Jeremy


#11232 From: newescoffier@...
Date: Wed Nov 11, 2009 9:14 am
Subject: Re: Re: Ouch!
newescoffier
Offline Offline
Send Email Send Email
 
The solution is easy....
Do 2 runs.... 4 sizes first run for the people who want it Stock- 2nd over for a GS and a 2nd over for an SS. Sleave your cylinder to suit if need be,.
The second run could be 4th over for GS and 4th oversize for SS, both are dangerous for original cylinder that should have to be "sleaved and honed" anyways. Either that or take a collective favorable count. Its easy to sell the extras to any vespa shop on either land mass. 6grand is the estimated cost.

Sent via BlackBerry by AT&T


From: "oups_67" <gecko@...>
Date: Wed, 11 Nov 2009 08:49:29 -0000
To: <vespa-sports@yahoogroups.com>
Subject: [vespa-sports] Re: Ouch!

 

I'd be interested but for a stock bore 180...
But if not possible, I would consider a 180 over just in case mine would seize.
Olivier

The problem will be that everyone wants a different size!

--- In vespa-sports@yahoogroups.com, paul casey <psc22dec@...> wrote:
>
> mb development DONT DO VESPA  ask him but be prepared for that awanser, dykes rings , not used since the 60s , he uses wire drawn chrome rings 1mm thick, they can be bent back on themself, better than cast iron ones which snap easily, think we needed about 24 pistons for an order from wiseco, they apparently could be 2 sizes in the batch, recomend 160 2nd over and 180 2nd over , anyone up for a batch put your names down. no name no deposit sorry no pistons.
>


#11231 From: "oups_67" <gecko@...>
Date: Wed Nov 11, 2009 8:49 am
Subject: Re: Ouch!
oups_67
Offline Offline
Send Email Send Email
 
I'd be interested but for a stock bore 180...
But if not possible, I would consider a 180 over just in case mine would seize.
Olivier

The problem will be that everyone wants a different size!

--- In vespa-sports@yahoogroups.com, paul casey <psc22dec@...> wrote:
>
> mb development DONT DO VESPA  ask him but be prepared for that awanser, dykes
rings , not used since the 60s , he uses wire drawn chrome rings 1mm thick, they
can be bent back on themself, better than cast iron ones which snap easily,
think we needed about 24 pistons for an order from wiseco, they apparently could
be 2 sizes in the batch, recomend 160 2nd over and 180 2nd over , anyone up for
a batch put your names down. no name no deposit sorry no pistons.
>

#11230 From: siinoi@...
Date: Wed Nov 11, 2009 7:06 am
Subject: Re: Re: Vespa Sporta models parts for sale
siinoi
Online Now Online Now
Send Email Send Email
 
I did send email to Andrea regarding the rear lamp but never get a reply since.

Still waiting :)

Powered by Telkomsel BlackBerry®


From: Aaron Kirsch <newescoffier@...>
Date: Tue, 10 Nov 2009 22:43:49 -0800 (PST)
To: <vespa-sports@yahoogroups.com>
Subject: RE: [vespa-sports] Re: Vespa Sporta models parts for sale

 

andrea
I just realized that we never closed the deal on the side step thingy???

--- On Thu, 10/22/09, Andrea Kolva <andrea@scootersoriginali.com> wrote:

From: Andrea Kolva <andrea@scootersoriginali.com>
Subject: RE: [vespa-sports] Re: Vespa Sporta models parts for sale [1 Attachment]
To: vespa-sports@yahoogroups.com
Cc: siinoi@yahoo.com
Date: Thursday, October 22, 2009, 7:18 AM

 

Here you go, attached.

 

Thanks

Andrea

 

 


From: vespa-sports@ yahoogroups. com [mailto:vespa- sports@yahoogrou ps.com] On Behalf Of siinoi
Sent: Thursday, October 22, 2009 9:52 AM
To: vespa-sports@ yahoogroups. com
Subject: [vespa-sports] Re: Vespa Sporta models parts for sale

 

 

hi there,
can you show me the pic of this item : Accessory Tail light lens with round reflector on top. NOS. Fits VS4 & VS5 tail lights.

send email to siinoi@yahoo. com. thanks!

--- In vespa-sports@ yahoogroups. com, "akyana" <andrea@...> wrote:
>
> I have the following parts I was going to throw up on evilbay, but thought I'd offer them here first. They are either NOS or used, as marked. Make me a reasonable offer. Its through the shop, so either paypal, credit card, check/cheque/ money order drawn on a US bank, or cash is fine. I have more than one of some of the parts.
>
> I have pics for those that want them, just give me a shout, and I'll send them through. If my description of the accessory tail light lenses is too vague, I'll post a pic when requested.
>
> Ulma "Inox" legshield trim #207 for GS160. Used.
> VLA/VSC/VLB Headset. Used. Sandblasted.
> VS4-VS5 GS150 Tail light. With lenses and gasket. Used. Housing a bit crusty with old paint.
> Replacement upper red lens for Acorn tail light. NOS.
> Accessory Tail light lens with round reflector on top. NOS. Fits VS4 & VS5 tail lights.
> Accessory Tail light lens for VS4 $ VS5 tail lights. NOS.
> Under headset cover plates for 1966 - 1977 models. Used.
> GS160 or SS180 Flywheel cover. Used.
> GS160 "can of beans" air filter case. Used.
> VS4 GS160 ignition key. Used.
> Side Saddle Passenger footrest. Used. Made by 1960s accessory company. "Super". Nice shape. Logo has blue metallic foil type finish. Spring loading between up and down postions still nice and strong.
>
> Andrea
> Scooters Originali
> 973-672-6600.
>

No virus found in this incoming message.
Checked by AVG - www.avg.com
Version: 8.5.423 / Virus Database: 270.14.25/2450 - Release Date: 10/22/09 08:51:00



#11229 From: Aaron Kirsch <newescoffier@...>
Date: Wed Nov 11, 2009 6:43 am
Subject: RE: Re: Vespa Sporta models parts for sale [1 Attachment]
newescoffier
Offline Offline
Send Email Send Email
 
andrea
I just realized that we never closed the deal on the side step thingy???

--- On Thu, 10/22/09, Andrea Kolva <andrea@...> wrote:

From: Andrea Kolva <andrea@...>
Subject: RE: [vespa-sports] Re: Vespa Sporta models parts for sale [1 Attachment]
To: vespa-sports@yahoogroups.com
Cc: siinoi@...
Date: Thursday, October 22, 2009, 7:18 AM

 

Here you go, attached.

 

Thanks

Andrea

 

 


From: vespa-sports@ yahoogroups. com [mailto:vespa- sports@yahoogrou ps.com] On Behalf Of siinoi
Sent: Thursday, October 22, 2009 9:52 AM
To: vespa-sports@ yahoogroups. com
Subject: [vespa-sports] Re: Vespa Sporta models parts for sale

 

 

hi there,
can you show me the pic of this item : Accessory Tail light lens with round reflector on top. NOS. Fits VS4 & VS5 tail lights.

send email to siinoi@yahoo. com. thanks!

--- In vespa-sports@ yahoogroups. com, "akyana" <andrea@...> wrote:
>
> I have the following parts I was going to throw up on evilbay, but thought I'd offer them here first. They are either NOS or used, as marked. Make me a reasonable offer. Its through the shop, so either paypal, credit card, check/cheque/ money order drawn on a US bank, or cash is fine. I have more than one of some of the parts.
>
> I have pics for those that want them, just give me a shout, and I'll send them through. If my description of the accessory tail light lenses is too vague, I'll post a pic when requested.
>
> Ulma "Inox" legshield trim #207 for GS160. Used.
> VLA/VSC/VLB Headset. Used. Sandblasted.
> VS4-VS5 GS150 Tail light. With lenses and gasket. Used. Housing a bit crusty with old paint.
> Replacement upper red lens for Acorn tail light. NOS.
> Accessory Tail light lens with round reflector on top. NOS. Fits VS4 & VS5 tail lights.
> Accessory Tail light lens for VS4 $ VS5 tail lights. NOS.
> Under headset cover plates for 1966 - 1977 models. Used.
> GS160 or SS180 Flywheel cover. Used.
> GS160 "can of beans" air filter case. Used.
> VS4 GS160 ignition key. Used.
> Side Saddle Passenger footrest. Used. Made by 1960s accessory company. "Super". Nice shape. Logo has blue metallic foil type finish. Spring loading between up and down postions still nice and strong.
>
> Andrea
> Scooters Originali
> 973-672-6600.
>

No virus found in this incoming message.
Checked by AVG - www.avg.com
Version: 8.5.423 / Virus Database: 270.14.25/2450 - Release Date: 10/22/09 08:51:00



#11228 From: "jaersutton" <jeremy@...>
Date: Tue Nov 10, 2009 7:57 pm
Subject: Clutch Woes of a VSC
jaersutton
Offline Offline
Send Email Send Email
 
Super-Sporters:

My clutch issues continue after two clutch rebuilds.

First of all, watch the video and listen to the sound from neutral to
1st gear and then note the wheelies the bike pops -- this is the
clutch issue:
http://vesparestoration.blogspot.com/2009/06/another-ride-and-whats-left.html
Those are the two problems.

Here is a brief write up (Paul, there are also 3 other new
recommendations at the bottom of the post):
http://vesparestoration.blogspot.com/2009/10/clutch-issue-continues.html

We identified that one of the spacer cones and the clutch tension
washer were missing.  Those are now installed.  All parts appear to be
in good working order, except for one of the divets that holds the 1
of the 3 springs in place during compression looks a little worn out.
And the needle bearing appears to have some space between the rollers
as opposed to filled with rollers as most bearings are.  The person who rebuilt
the engine installed brand new clutch plates (from ScooterWorks) and they do not
have scribe marks on them or appear concave.

The clutch is currently open and I plan to photograph and video it
tomorrow in order to show my mentors what we're working with.
Suggestions for what you need to see Tom?

I wish it were something as EASY as the clutch cable not properly
tightened.  Wouldn't that make this easy?!

Advice to try on the clutch?  I am hoping not to need to split the cases and
work on the Christmas Tree or anything internal unless I have exhausted all
other options first.

Jeremy

#11227 From: newescoffier@...
Date: Tue Nov 10, 2009 3:25 pm
Subject: Re: Re: Ouch!
newescoffier
Offline Offline
Send Email Send Email
 
Guys and gals.....
Weisco makes FORGED pistons.
Now if you brothers and sisters across the pond are interested I can create an order withe them. Like I said they do a minimum order of 12pc. And you can order 2 different sizes in any combonation if that 12pc's..... I am reluctant because I don't want to get stuck with the bill.
Please check out the website they have

Sent via BlackBerry by AT&T


From: Dmitry Slootskin <dslootskin@...>
Date: Tue, 10 Nov 2009 10:11:40 -0500
To: <vespa-sports@yahoogroups.com>
Subject: Re: [vespa-sports] Re: Ouch!

 

I just had Rally piston welded up to make a 200+ cc Hurricane piston, I think there will be less market for that than 2nd over GS or SS piston. 


Also what piston are you going to copy? Piaggio I hope.


On Nov 10, 2009, at 8:43 AM, pal_mog wrote:



Paul, 
no problem about the deposit. I can go for the second oversize SS piston but I am also interested in bigger SS piston. 
What do you think about it, team?
Cheers, 
-Palmog

--- In vespa-sports@yahoogroups.com, paul casey <psc22dec@...> wrote:
>



#11226 From: Dmitry Slootskin <dslootskin@...>
Date: Tue Nov 10, 2009 3:11 pm
Subject: Re: Re: Ouch!
dslootskin
Online Now Online Now
Send Email Send Email
 
I just had Rally piston welded up to make a 200+ cc Hurricane piston, I think there will be less market for that than 2nd over GS or SS piston. 

Also what piston are you going to copy? Piaggio I hope.


On Nov 10, 2009, at 8:43 AM, pal_mog wrote:



Paul, 
no problem about the deposit. I can go for the second oversize SS piston but I am also interested in bigger SS piston. 
What do you think about it, team?
Cheers, 
-Palmog

--- In vespa-sports@yahoogroups.com, paul casey <psc22dec@...> wrote:
>



#11225 From: Dmitry Slootskin <dslootskin@...>
Date: Tue Nov 10, 2009 3:08 pm
Subject: Re: Re: Ouch!
dslootskin
Online Now Online Now
Send Email Send Email
 
I'm down for one of each if it helps get things moving. There are few people around here that might jump in, will ask around this week, I recon I can get couple more pre-sold, most likely GS


On Nov 10, 2009, at 8:05 AM, paul casey wrote:


mb development DONT DO VESPA  ask him but be prepared for that awanser, dykes rings , not used since the 60s , he uses wire drawn chrome rings 1mm thick, they can be bent back on themself, better than cast iron ones which snap easily, think we needed about 24 pistons for an order from wiseco, they apparently could be 2 sizes in the batch, recomend 160 2nd over and 180 2nd over , anyone up for a batch put your names down. no name no deposit sorry no pistons. 

--- On Tue, 10/11/09, David Dry <david.dry@btinternet.com> wrote:

From: David Dry <david.dry@btinternet.com>
Subject: RE: [vespa-sports] Re: Ouch!
To: vespa-sports@yahoogroups.com
Date: Tuesday, 10 November, 2009, 9:22

 

Hi,

 

Mark Broadhurst has had forged pistons made for Lambrettas.  He says they are made by a company that manufactures pistons for formula one racing car engines and are, therefore, are fitted with Dykes rings.  They retail at about £120. The smallest piston size sold is for a 200 cc Lambretta.  Mark has a good moan about current piston quality (i.e: not those sold by himself!).  He would have it that even Assos pistons – for instance - that are sourced in Italy are actually made in India, but he says the real problem is not so much with the pistons as a casting, but with the rings that are made from a low grade cast iron and tend to break.  I do think, however, that the suppliers of our spare parts could be a little less disingenuous about the origin of the items that they sell.  This is effectively Mark’s point.

 

For those not following the plot here.  Forged pistons are made from a solid billet of aluminium alloy and pressed into shape rather than being melted and moulded as cast pistons are.  The ‘forging’ of the base metal ‘lines up’ the metal at a molecular level and makes the end product far superior to a casting that fails to achieve this desirable characteristic.  This is only my understanding and I’m no expert, however!  In either case, machining is necessary to complete the end product.

 

As a side issue, not everything made in India is of poor quality.  The problem is sifting the wheat from the chaff.  As in: you have no idea if the part you are buying is of good or inferior quality.  The home, that is to say – Indian home market is remarkably resilient to inferior quality goods and the national concept of quality control varies according to the whim of the manufacturer, or so it would appear to consumers from countries used to a quality end product?  This is a particular issue for the modern Lambretta owner, as many spares for this marque are sourced in India.  This factor seems to be creeping into the Vespa side of the camp.  The last model PX 125’s are said to be made in India, given Italian electrics and then flogged on as Italian!  What other shennanigans are the spares manufacturers up to?  We will, in all probability, never know until the part goes POP?

 

Not terribly helpful, my rant as above, but starting with a few questions at Mark Broadhurst’s door might just supply a decent manufacturer for pistons, that’s all...

 

Dave

 

(Who has a loft bulging with dubious Indian spares for  Lambrettas.. .. offers considered)

 

From: vespa-sports@ yahoogroups. com [mailto:vespa- sports@yahoogrou ps.com] On Behalf Of paul casey
Sent: 09 November 2009 20:44
To: vespa-sports@ yahoogroups. com
Subject: Re: [vespa-sports] Re: Ouch!

 
 

the shit we have to use , could be replaced with a quality item if we all worked together and got it done , or we can all heat sieze and show photos, what about geting them made up.....wiseco or even asso with 1mm wire rings like the rb kit has 

--- On Mon, 9/11/09, Dmitry Slootskin <dslootskin@yahoo. com> wrote:


From: Dmitry Slootskin <dslootskin@yahoo. com>
Subject: Re: [vespa-sports] Re: Ouch!
To: vespa-sports@ yahoogroups. com
Date: Monday, 9 November, 2009, 2:45

 

What about them? Cost that is

 

From: paul casey <psc22dec@yahoo. com>
To: vespa-sports@ yahoogroups. com
Sent: Sun, November 8, 2009 5:40:11 PM
Subject: Re: [vespa-sports] Re: Ouch!

 

what about the wiseco pistons we discused about getting made up, 

--- On Sun, 8/11/09, Dmitry Slootskin <dslootskin@yahoo. com> wrote:


From: Dmitry Slootskin <dslootskin@yahoo. com>
Subject: Re: [vespa-sports] Re: Ouch!
To: vespa-sports@ yahoogroups. com
Date: Sunday, 8 November, 2009, 20:05

 

59.4? It would be the 7th oversize?

 

From: Vince <vdrowley@comcast. net>
To: vespa-sports@ yahoogroups. com
Sent: Sun, November 8, 2009 2:11:31 PM
Subject: [vespa-sports] Re: Ouch!

 



Speaking of the GOL piston, would anyone have a set of rings for a 59.4 GOL piston, or a source for the rings?

Vince 
Seattle, WA

--- In vespa-sports@ yahoogroups. com, Dmitry Slootskin <dslootskin@ ...> wrote:
>
> Agree, GOL piston and the higher revs might be the problem.
> 
> Same damage though on two other stock Piaggio pistons? Perhaps specific some problem to GS? 
> 
> 
> 
> 
> 
> 
> ____________ _________ _________ __
> From: paul casey <psc22dec@.. .>
> To: vespa-sports@ yahoogroups. com
> Sent: Sun, November 8, 2009 8:48:10 AM
> Subject: Re: [vespa-sports] Ouch!
> 
> 
> suspect is due to extra revs from jl exhaust, hot combustion temp will let the ring peg come lose and move, do not suspect atmospheric change to be so great as to affect the carb that much, 
> 
> --- On Sun, 8/11/09, Dmitry Slootskin <dslootskin@ yahoo. com> wrote:
> 
> 
> >From: Dmitry Slootskin <dslootskin@ yahoo. com>
> >Subject: Re: [vespa-sports] Ouch!
> >To: vespa-sports@ yahoogroups. com
> >Date: Sunday, 8 November, 2009, 13:02
> >
> >
> > 
> >I have seen 2 GS160 that ran after top ring broke, was removed and than bike assembled with only 1 ring and badly damaged piston crown, both were done a while back I assume in the 80's, one of them also had a cardboard gasket between the clutch cover and the engine to compensate for badly worn out clutch plates (down to the metal) clutch side seal that was worn right through the lip and red silicone sealing the cylinder to the engine, but was showing signs of life... I think we got it started at some point before it came apart.
> >
> >My GS150 ran like a champ and when I took it apart to do the seals I found 1 ring broken but still in place and other with a 3mm+ ring end gap (from 0.2mm on assembly)
> >
> >Just shows that it doesn't take much to make a 2 stroke run, especially since the blow-by is not an issue.
> >
> >As for the wrist pin clip (gudgeon pin is harder to spell) it is a bad idea to use one or another if piston was not designed for it, the groove mashined is specific for application, both width and profile, especially with the wire-clip piston, if you were to install the snap ring (circlip) in to one it WILL fall out shortly and cause all kinds of damage, been tested more than once, not by me.
> >
> >
> >
> >
> >
> >
> ____________ _________ _________ __
> From: David Dry <david.dry@btintern e t.com>
> >To: vespa-sports@ yahoogroups. com
> >Sent: Sun, November 8, 2009 5:27:46 AM
> >Subject: RE: [vespa-sports] Ouch! 
> >I now like to use ‘wire’ circlips, as they have no eye to snap off.
> >
> >
> >__
>

 





#11224 From: "pal_mog" <pal_mog@...>
Date: Tue Nov 10, 2009 1:43 pm
Subject: Re: Ouch!
pal_mog
Offline Offline
Send Email Send Email
 
Paul,
no problem about the deposit. I can go for the second oversize SS piston but I
am also interested in bigger SS piston.
What do you think about it, team?
Cheers,
-Palmog

--- In vespa-sports@yahoogroups.com, paul casey <psc22dec@...> wrote:
>
> mb development DONT DO VESPA  ask him but be prepared for that awanser, dykes
rings , not used since the 60s , he uses wire drawn chrome rings 1mm thick, they
can be bent back on themself, better than cast iron ones which snap easily,
think we needed about 24 pistons for an order from wiseco, they apparently could
be 2 sizes in the batch, recomend 160 2nd over and 180 2nd over , anyone up for
a batch put your names down. no name no deposit sorry no pistons.
>
> --- On Tue, 10/11/09, David Dry <david.dry@...> wrote:
>
>
> From: David Dry <david.dry@...>
> Subject: RE: [vespa-sports] Re: Ouch!
> To: vespa-sports@yahoogroups.com
> Date: Tuesday, 10 November, 2009, 9:22
>
>
>  
>
>
>
>
>
> Hi,
>  
> Mark Broadhurst has had forged pistons made for Lambrettas.  He says they are
made by a company that manufactures pistons for formula one racing car engines
and are, therefore, are fitted with Dykes rings.  They retail at about £120.
The smallest piston size sold is for a 200 cc Lambretta.  Mark has a good moan
about current piston quality (i.e: not those sold by himself!).  He would have
it that even Assos pistons â€" for instance - that are sourced in Italy are
actually made in India, but he says the real problem is not so much with the
pistons as a casting, but with the rings that are made from a low grade cast
iron and tend to break.  I do think, however, that the suppliers of our spare
parts could be a little less disingenuous about the origin of the items that
they sell.  This is effectively Mark’s point.
>  
> For those not following the plot here.  Forged pistons are made from a solid
billet of aluminium alloy and pressed into shape rather than being melted and
moulded as cast pistons are.  The ‘forging’ of the base metal ‘lines
up’ the metal at a molecular level and makes the end product far superior to a
casting that fails to achieve this desirable characteristic.  This is only my
understanding and I’m no expert, however!  In either case, machining is
necessary to complete the end product.
>  
> As a side issue, not everything made in India is of poor quality.  The
problem is sifting the wheat from the chaff.  As in: you have no idea if the
part you are buying is of good or inferior quality.  The home, that is to say
â€" Indian home market is remarkably resilient to inferior quality goods and the
national concept of quality control varies according to the whim of the
manufacturer, or so it would appear to consumers from countries used to a
quality end product?  This is a particular issue for the modern Lambretta
owner, as many spares for this marque are sourced in India.  This factor seems
to be creeping into the Vespa side of the camp.  The last model PX 125’s are
said to be made in India, given Italian electrics and then flogged on as
Italian!  What other shennanigans are the spares manufacturers up to?  We
will, in all probability, never know until the part goes POP?
>  
> Not terribly helpful, my rant as above, but starting with a few questions at
Mark Broadhurst’s door might just supply a decent manufacturer for pistons,
that’s all...
>  
> Dave
>  
> (Who has a loft bulging with dubious Indian spares for  Lambrettas.. ..
offers considered)
>  
>
>
> From: vespa-sports@ yahoogroups. com [mailto:vespa- sports@yahoogrou ps.com]
On Behalf Of paul casey
> Sent: 09 November 2009 20:44
> To: vespa-sports@ yahoogroups. com
> Subject: Re: [vespa-sports] Re: Ouch!
>  
>  
>
>
>
>
>
>
>
> the shit we have to use , could be replaced with a quality item if we all
worked together and got it done , or we can all heat sieze and show photos, what
about geting them made up.....wiseco or even asso with 1mm wire rings like the
rb kit has
>
> --- On Mon, 9/11/09, Dmitry Slootskin <dslootskin@yahoo. com> wrote:
>
> From: Dmitry Slootskin <dslootskin@yahoo. com>
> Subject: Re: [vespa-sports] Re: Ouch!
> To: vespa-sports@ yahoogroups. com
> Date: Monday, 9 November, 2009, 2:45
>
>  
>
>
>
>
> What about them? Cost that is
>
>  
>
>
>
>
> From: paul casey <psc22dec@yahoo. com>
> To: vespa-sports@ yahoogroups. com
> Sent: Sun, November 8, 2009 5:40:11 PM
> Subject: Re: [vespa-sports] Re: Ouch!
>
>  
>
>
>
>
>
>
> what about the wiseco pistons we discused about getting made up,
>

#11223 From: paul casey <psc22dec@...>
Date: Tue Nov 10, 2009 1:05 pm
Subject: RE: Re: Ouch!
psc22dec
Offline Offline
Send Email Send Email
 
mb development DONT DO VESPA  ask him but be prepared for that awanser, dykes rings , not used since the 60s , he uses wire drawn chrome rings 1mm thick, they can be bent back on themself, better than cast iron ones which snap easily, think we needed about 24 pistons for an order from wiseco, they apparently could be 2 sizes in the batch, recomend 160 2nd over and 180 2nd over , anyone up for a batch put your names down. no name no deposit sorry no pistons.

--- On Tue, 10/11/09, David Dry <david.dry@...> wrote:

From: David Dry <david.dry@...>
Subject: RE: [vespa-sports] Re: Ouch!
To: vespa-sports@yahoogroups.com
Date: Tuesday, 10 November, 2009, 9:22

 

Hi,

 

Mark Broadhurst has had forged pistons made for Lambrettas.  He says they are made by a company that manufactures pistons for formula one racing car engines and are, therefore, are fitted with Dykes rings.  They retail at about £120. The smallest piston size sold is for a 200 cc Lambretta.  Mark has a good moan about current piston quality (i.e: not those sold by himself!).  He would have it that even Assos pistons – for instance - that are sourced in Italy are actually made in India, but he says the real problem is not so much with the pistons as a casting, but with the rings that are made from a low grade cast iron and tend to break.  I do think, however, that the suppliers of our spare parts could be a little less disingenuous about the origin of the items that they sell.  This is effectively Mark’s point.

 

For those not following the plot here.  Forged pistons are made from a solid billet of aluminium alloy and pressed into shape rather than being melted and moulded as cast pistons are.  The ‘forging’ of the base metal ‘lines up’ the metal at a molecular level and makes the end product far superior to a casting that fails to achieve this desirable characteristic.  This is only my understanding and I’m no expert, however!  In either case, machining is necessary to complete the end product.

 

As a side issue, not everything made in India is of poor quality.  The problem is sifting the wheat from the chaff.  As in: you have no idea if the part you are buying is of good or inferior quality.  The home, that is to say – Indian home market is remarkably resilient to inferior quality goods and the national concept of quality control varies according to the whim of the manufacturer, or so it would appear to consumers from countries used to a quality end product?  This is a particular issue for the modern Lambretta owner, as many spares for this marque are sourced in India.  This factor seems to be creeping into the Vespa side of the camp.  The last model PX 125’s are said to be made in India, given Italian electrics and then flogged on as Italian!  What other shennanigans are the spares manufacturers up to?  We will, in all probability, never know until the part goes POP?

 

Not terribly helpful, my rant as above, but starting with a few questions at Mark Broadhurst’s door might just supply a decent manufacturer for pistons, that’s all...

 

Dave

 

(Who has a loft bulging with dubious Indian spares for  Lambrettas.. .. offers considered)

 

From: vespa-sports@ yahoogroups. com [mailto:vespa- sports@yahoogrou ps.com] On Behalf Of paul casey
Sent: 09 November 2009 20:44
To: vespa-sports@ yahoogroups. com
Subject: Re: [vespa-sports] Re: Ouch!

 

 

the shit we have to use , could be replaced with a quality item if we all worked together and got it done , or we can all heat sieze and show photos, what about geting them made up.....wiseco or even asso with 1mm wire rings like the rb kit has

--- On Mon, 9/11/09, Dmitry Slootskin <dslootskin@yahoo. com> wrote:


From: Dmitry Slootskin <dslootskin@yahoo. com>
Subject: Re: [vespa-sports] Re: Ouch!
To: vespa-sports@ yahoogroups. com
Date: Monday, 9 November, 2009, 2:45

 

What about them? Cost that is

 


From: paul casey <psc22dec@yahoo. com>
To: vespa-sports@ yahoogroups. com
Sent: Sun, November 8, 2009 5:40:11 PM
Subject: Re: [vespa-sports] Re: Ouch!

 

what about the wiseco pistons we discused about getting made up,

--- On Sun, 8/11/09, Dmitry Slootskin <dslootskin@yahoo. com> wrote:


From: Dmitry Slootskin <dslootskin@yahoo. com>
Subject: Re: [vespa-sports] Re: Ouch!
To: vespa-sports@ yahoogroups. com
Date: Sunday, 8 November, 2009, 20:05

 

59.4? It would be the 7th oversize?

 


From: Vince <vdrowley@comcast. net>
To: vespa-sports@ yahoogroups. com
Sent: Sun, November 8, 2009 2:11:31 PM
Subject: [vespa-sports] Re: Ouch!

 



Speaking of the GOL piston, would anyone have a set of rings for a 59.4 GOL piston, or a source for the rings?

Vince
Seattle, WA

--- In vespa-sports@ yahoogroups. com, Dmitry Slootskin <dslootskin@ ...> wrote:
>
> Agree, GOL piston and the higher revs might be the problem.
>
> Same damage though on two other stock Piaggio pistons? Perhaps specific some problem to GS?
>
>
>
>
>
>
> ____________ _________ _________ __
> From: paul casey <psc22dec@.. .>
> To: vespa-sports@ yahoogroups. com
> Sent: Sun, November 8, 2009 8:48:10 AM
> Subject: Re: [vespa-sports] Ouch!
>
>
> suspect is due to extra revs from jl exhaust, hot combustion temp will let the ring peg come lose and move, do not suspect atmospheric change to be so great as to affect the carb that much,
>
> --- On Sun, 8/11/09, Dmitry Slootskin <dslootskin@ yahoo. com> wrote:
>
>
> >From: Dmitry Slootskin <dslootskin@ yahoo. com>
> >Subject: Re: [vespa-sports] Ouch!
> >To: vespa-sports@ yahoogroups. com
> >Date: Sunday, 8 November, 2009, 13:02
> >
> >
> >
> >I have seen 2 GS160 that ran after top ring broke, was removed and than bike assembled with only 1 ring and badly damaged piston crown, both were done a while back I assume in the 80's, one of them also had a cardboard gasket between the clutch cover and the engine to compensate for badly worn out clutch plates (down to the metal) clutch side seal that was worn right through the lip and red silicone sealing the cylinder to the engine, but was showing signs of life... I think we got it started at some point before it came apart.
> >
> >My GS150 ran like a champ and when I took it apart to do the seals I found 1 ring broken but still in place and other with a 3mm+ ring end gap (from 0.2mm on assembly)
> >
> >Just shows that it doesn't take much to make a 2 stroke run, especially since the blow-by is not an issue.
> >
> >As for the wrist pin clip (gudgeon pin is harder to spell) it is a bad idea to use one or another if piston was not designed for it, the groove mashined is specific for application, both width and profile, especially with the wire-clip piston, if you were to install the snap ring (circlip) in to one it WILL fall out shortly and cause all kinds of damage, been tested more than once, not by me.
> >
> >
> >
> >
> >
> >
> ____________ _________ _________ __
> From: David Dry <david.dry@btintern e t.com>
> >To: vespa-sports@ yahoogroups. com
> >Sent: Sun, November 8, 2009 5:27:46 AM
> >Subject: RE: [vespa-sports] Ouch!
> >I now like to use ‘wire’ circlips, as they have no eye to snap off.
> >
> >
> >__
>

 



#11222 From: "pal_mog" <pal_mog@...>
Date: Tue Nov 10, 2009 12:51 pm
Subject: Re: repro glovebox lock for GS160 Mk2
pal_mog
Offline Offline
Send Email Send Email
 
I've received the lock from Lupo today. It is really nicely produced carefully
represents the shape outside and the mechanism inside perfectly. (it's octagon
shaped actually) Amazing personal reproduction with a craftsmanship. I do
appreciate his efforts towards GS/SS community indeed.

--- In vespa-sports@yahoogroups.com, "lupilu111" <lupilu111@...> wrote:
>
>
>
> Long, long time ago....
>
> If someone of the English is still interested in the lock, i am in London at
the beginning of december.
> Just let me know, so i can take one with me!
>
> Regards
> Lupo
>
> --- In vespa-sports@yahoogroups.com, "pal_mog" <pal_mog@> wrote:
> >
> > Someone in Austria remade the hexagon-headed lock.
> > search.ebay.de/260429485010
> > -Palmog
> >
>

#11221 From: AT Reindl <a_reindl@...>
Date: Tue Nov 10, 2009 12:43 pm
Subject: AW: Re: FORGERY
a_reindl
Offline Offline
Send Email Send Email
 
Hi,
 
Iám also interested in the wiseco Pistons, but, why not do 66mm + Overbores ones to do 208ccm?
 
ciao
tom

--- pal_mog <pal_mog@...> schrieb am Di, 10.11.2009:

Von: pal_mog <pal_mog@...>
Betreff: [vespa-sports] Re: FORGERY
An: vespa-sports@yahoogroups.com
Datum: Dienstag, 10. November 2009, 13:29

 


Paul and team,
OK, let's move it forward, I will take at least one.
How many members have you count in your team so far?
Cheers,
-Palmog

psc22dec, jeffsanactor, larrysengine, newescoffier, dslootskin and pal_mog? anyone else?

--- In vespa-sports@ yahoogroups. com, paul casey <psc22dec@.. .> wrote:
>
> have made enquirees about geting some pistons made, apparently wiseco in use will do a short run - about 20 - if asked, retail for around 60 .00 uk, forged , wire type rings race quality  ANYONE INTERESTED will probabbly be for ss 180 initialy, maybee 2nd or 3rd oversize for obvious reasons, please reply if you want in



#11220 From: "pal_mog" <pal_mog@...>
Date: Tue Nov 10, 2009 12:29 pm
Subject: Re: FORGERY
pal_mog
Offline Offline
Send Email Send Email
 
Paul and team,
OK, let's move it forward, I will take at least one.
How many members have you count in your team so far?
Cheers,
-Palmog

psc22dec, jeffsanactor, larrysengine, newescoffier, dslootskin and pal_mog?
anyone else?

--- In vespa-sports@yahoogroups.com, paul casey <psc22dec@...> wrote:
>
> have made enquirees about geting some pistons made, apparently wiseco in use
will do a short run - about 20 - if asked, retail for around 60 .00 uk, forged ,
wire type rings race quality  ANYONE INTERESTED will probabbly be for ss 180
initialy, maybee 2nd or 3rd oversize for obvious reasons, please reply if you
want in

#11219 From: "David Dry" <david.dry@...>
Date: Tue Nov 10, 2009 9:28 am
Subject: RE: Re: best option for SS seat cover
david667910
Offline Offline
Send Email Send Email
 

Sorry old chap...

 

You are entirely lucid on the Guinness front, but may have left some of us on the other side of the pond a little bemused about the latter part of your last mail.  Could you give more details?

 

Guinness is awfull -full stop (Should read: ‘period’ in US speak)!

 

D

 

From: vespa-sports@yahoogroups.com [mailto:vespa-sports@yahoogroups.com] On Behalf Of Aaron Cribbs
Sent: 09 November 2009 23:29
To: vespa-sports@yahoogroups.com
Subject: Re: [vespa-sports] Re: best option for SS seat cover

 

 

Ew, guinness from a can is god awefull!

 

I need the hard rubber pad and hard rubber kickup part. Can I just buy those alone?

 


From: scootrs <scootrs@...>
To: vespa-sports@yahoogroups.com
Sent: Sat, November 7, 2009 11:00:05 AM
Subject: [vespa-sports] Re: best option for SS seat cover

 

We're making the foam inserts for the back now, so if you wait maybe 2 weeks then add a comment when ordering and we'll do the padding for you. The one shown in the photo there, which we were told is original, had foam going over the sides, plus a hard base, plus the end flip tail insert.

Can we split the difference you saved over $250? Or buy me a Guinness some time ;-) (I just had a horrible Guinness out of a can last night. No real Guinness here.)

--- In vespa-sports@ yahoogroups. com, "joe.barthlow" <joe@...> wrote:
>
> sounds good randall. I need a pad as I don't have an old one. an ideas
>
> --- In vespa-sports@ yahoogroups. com, "scootrs" <scootrs@> wrote:
> >
> > We just posted the other week here that we've remade 2 SS180 types based on originals. See the photos yourself, $33:
> >
> > http://scootrs. com/results. cfm?q=ss180
> >
> > (Check the notes about length on the two covers first. Both were originals but different lengths for some reason. If anyone can help figure out why they might have been different, let us know and your measurements too!)
> >
> > We also did the VLB Sprint cover as well, same as original, $33:
> >
> > http://scootrs. com/moreinfo. cfm?Product_ ID=776
> >
> > Cheers.
> >
> > --- In vespa-sports@ yahoogroups. com, Frederic Benedetto <frederic633@ > wrote:
> > >
> > > I had mine just redone at pirate upholstery http://www.pirateup holstery. com/. They found that one spring was broken and found a replacement part at ScootRS. The cost was $250. They have a model for the padding.
> > >
> > >
> > >
> > >
> > > ____________ _________ _________ __
> > > From: joe.barthlow <joe@>
> > > To: vespa-sports@ yahoogroups. com
> > > Sent: Thu, October 29, 2009 12:12:23 AM
> > > Subject: [vespa-sports] best option for SS seat cover
> > >
> > >  
> > > anyone have a good option for an SS 180 seat cover? Decent quality sprint cover? I need padding too.
> > >
> > > Also looking for a spare tire cover (original)
> > >
> > > thanks
> > >
> >
>

 


#11218 From: "David Dry" <david.dry@...>
Date: Tue Nov 10, 2009 9:22 am
Subject: RE: Re: Ouch!
david667910
Offline Offline
Send Email Send Email
 

Hi,

 

Mark Broadhurst has had forged pistons made for Lambrettas.  He says they are made by a company that manufactures pistons for formula one racing car engines and are, therefore, are fitted with Dykes rings.  They retail at about £120. The smallest piston size sold is for a 200 cc Lambretta.  Mark has a good moan about current piston quality (i.e: not those sold by himself!).  He would have it that even Assos pistons – for instance - that are sourced in Italy are actually made in India, but he says the real problem is not so much with the pistons as a casting, but with the rings that are made from a low grade cast iron and tend to break.  I do think, however, that the suppliers of our spare parts could be a little less disingenuous about the origin of the items that they sell.  This is effectively Mark’s point.

 

For those not following the plot here.  Forged pistons are made from a solid billet of aluminium alloy and pressed into shape rather than being melted and moulded as cast pistons are.  The ‘forging’ of the base metal ‘lines up’ the metal at a molecular level and makes the end product far superior to a casting that fails to achieve this desirable characteristic.  This is only my understanding and I’m no expert, however!  In either case, machining is necessary to complete the end product.

 

As a side issue, not everything made in India is of poor quality.  The problem is sifting the wheat from the chaff.  As in: you have no idea if the part you are buying is of good or inferior quality.  The home, that is to say – Indian home market is remarkably resilient to inferior quality goods and the national concept of quality control varies according to the whim of the manufacturer, or so it would appear to consumers from countries used to a quality end product?  This is a particular issue for the modern Lambretta owner, as many spares for this marque are sourced in India.  This factor seems to be creeping into the Vespa side of the camp.  The last model PX 125’s are said to be made in India, given Italian electrics and then flogged on as Italian!  What other shennanigans are the spares manufacturers up to?  We will, in all probability, never know until the part goes POP?

 

Not terribly helpful, my rant as above, but starting with a few questions at Mark Broadhurst’s door might just supply a decent manufacturer for pistons, that’s all...

 

Dave

 

(Who has a loft bulging with dubious Indian spares for  Lambrettas.... offers considered)

 

From: vespa-sports@yahoogroups.com [mailto:vespa-sports@yahoogroups.com] On Behalf Of paul casey
Sent: 09 November 2009 20:44
To: vespa-sports@yahoogroups.com
Subject: Re: [vespa-sports] Re: Ouch!

 

 

the shit we have to use , could be replaced with a quality item if we all worked together and got it done , or we can all heat sieze and show photos, what about geting them made up.....wiseco or even asso with 1mm wire rings like the rb kit has

--- On Mon, 9/11/09, Dmitry Slootskin <dslootskin@...> wrote:


From: Dmitry Slootskin <dslootskin@...>
Subject: Re: [vespa-sports] Re: Ouch!
To: vespa-sports@yahoogroups.com
Date: Monday, 9 November, 2009, 2:45

 

What about them? Cost that is

 


From: paul casey <psc22dec@yahoo. com>
To: vespa-sports@ yahoogroups. com
Sent: Sun, November 8, 2009 5:40:11 PM
Subject: Re: [vespa-sports] Re: Ouch!

 

what about the wiseco pistons we discused about getting made up,

--- On Sun, 8/11/09, Dmitry Slootskin <dslootskin@yahoo. com> wrote:


From: Dmitry Slootskin <dslootskin@yahoo. com>
Subject: Re: [vespa-sports] Re: Ouch!
To: vespa-sports@ yahoogroups. com
Date: Sunday, 8 November, 2009, 20:05

 

59.4? It would be the 7th oversize?

 


From: Vince <vdrowley@comcast. net>
To: vespa-sports@ yahoogroups. com
Sent: Sun, November 8, 2009 2:11:31 PM
Subject: [vespa-sports] Re: Ouch!

 



Speaking of the GOL piston, would anyone have a set of rings for a 59.4 GOL piston, or a source for the rings?

Vince
Seattle, WA

--- In vespa-sports@ yahoogroups. com, Dmitry Slootskin <dslootskin@ ...> wrote:
>
> Agree, GOL piston and the higher revs might be the problem.
>
> Same damage though on two other stock Piaggio pistons? Perhaps specific some problem to GS?
>
>
>
>
>
>
> ____________ _________ _________ __
> From: paul casey <psc22dec@.. .>
> To: vespa-sports@ yahoogroups. com
> Sent: Sun, November 8, 2009 8:48:10 AM
> Subject: Re: [vespa-sports] Ouch!
>
>
> suspect is due to extra revs from jl exhaust, hot combustion temp will let the ring peg come lose and move, do not suspect atmospheric change to be so great as to affect the carb that much,
>
> --- On Sun, 8/11/09, Dmitry Slootskin <dslootskin@ yahoo. com> wrote:
>
>
> >From: Dmitry Slootskin <dslootskin@ yahoo. com>
> >Subject: Re: [vespa-sports] Ouch!
> >To: vespa-sports@ yahoogroups. com
> >Date: Sunday, 8 November, 2009, 13:02
> >
> >
> >
> >I have seen 2 GS160 that ran after top ring broke, was removed and than bike assembled with only 1 ring and badly damaged piston crown, both were done a while back I assume in the 80's, one of them also had a cardboard gasket between the clutch cover and the engine to compensate for badly worn out clutch plates (down to the metal) clutch side seal that was worn right through the lip and red silicone sealing the cylinder to the engine, but was showing signs of life... I think we got it started at some point before it came apart.
> >
> >My GS150 ran like a champ and when I took it apart to do the seals I found 1 ring broken but still in place and other with a 3mm+ ring end gap (from 0.2mm on assembly)
> >
> >Just shows that it doesn't take much to make a 2 stroke run, especially since the blow-by is not an issue.
> >
> >As for the wrist pin clip (gudgeon pin is harder to spell) it is a bad idea to use one or another if piston was not designed for it, the groove mashined is specific for application, both width and profile, especially with the wire-clip piston, if you were to install the snap ring (circlip) in to one it WILL fall out shortly and cause all kinds of damage, been tested more than once, not by me.
> >
> >
> >
> >
> >
> >
> ____________ _________ _________ __
> From: David Dry <david.dry@btintern e t.com>
> >To: vespa-sports@ yahoogroups. com
> >Sent: Sun, November 8, 2009 5:27:46 AM
> >Subject: RE: [vespa-sports] Ouch!
> >I now like to use ‘wire’ circlips, as they have no eye to snap off.
> >
> >
> >__
>

 


#11217 From: Aaron Cribbs <artbornerror81@...>
Date: Mon Nov 9, 2009 11:29 pm
Subject: Re: Re: best option for SS seat cover
artbornerror81
Offline Offline
Send Email Send Email
 
Ew, guinness from a can is god awefull!
 
I need the hard rubber pad and hard rubber kickup part. Can I just buy those alone?


From: scootrs <scootrs@...>
To: vespa-sports@yahoogroups.com
Sent: Sat, November 7, 2009 11:00:05 AM
Subject: [vespa-sports] Re: best option for SS seat cover

 

We're making the foam inserts for the back now, so if you wait maybe 2 weeks then add a comment when ordering and we'll do the padding for you. The one shown in the photo there, which we were told is original, had foam going over the sides, plus a hard base, plus the end flip tail insert.

Can we split the difference you saved over $250? Or buy me a Guinness some time ;-) (I just had a horrible Guinness out of a can last night. No real Guinness here.)

--- In vespa-sports@ yahoogroups. com, "joe.barthlow" <joe@...> wrote:
>
> sounds good randall. I need a pad as I don't have an old one. an ideas
>
> --- In vespa-sports@ yahoogroups. com, "scootrs" <scootrs@> wrote:
> >
> > We just posted the other week here that we've remade 2 SS180 types based on originals. See the photos yourself, $33:
> >
> > http://scootrs. com/results. cfm?q=ss180
> >
> > (Check the notes about length on the two covers first. Both were originals but different lengths for some reason. If anyone can help figure out why they might have been different, let us know and your measurements too!)
> >
> > We also did the VLB Sprint cover as well, same as original, $33:
> >
> > http://scootrs. com/moreinfo. cfm?Product_ ID=776
> >
> > Cheers.
> >
> > --- In vespa-sports@ yahoogroups. com, Frederic Benedetto <frederic633@ > wrote:
> > >
> > > I had mine just redone at pirate upholstery http://www.pirateup holstery. com/. They found that one spring was broken and found a replacement part at ScootRS. The cost was $250. They have a model for the padding.
> > >
> > >
> > >
> > >
> > > ____________ _________ _________ __
> > > From: joe.barthlow <joe@>
> > > To: vespa-sports@ yahoogroups. com
> > > Sent: Thu, October 29, 2009 12:12:23 AM
> > > Subject: [vespa-sports] best option for SS seat cover
> > >
> > >  
> > > anyone have a good option for an SS 180 seat cover? Decent quality sprint cover? I need padding too.
> > >
> > > Also looking for a spare tire cover (original)
> > >
> > > thanks
> > >
> >
>



#11216 From: Aaron Cribbs <artbornerror81@...>
Date: Mon Nov 9, 2009 11:26 pm
Subject: Re: Ouch!
artbornerror81
Offline Offline
Send Email Send Email
 
#11215 From: Dmitry Slootskin <dslootskin@...>
Date: Mon Nov 9, 2009 10:11 pm
Subject: Re: Re: Ouch!
dslootskin
Online Now Online Now
Send Email Send Email
 
I'm all for it, what is minimum and the unit cost?


On Nov 9, 2009, at 3:43 PM, paul casey wrote:


the shit we have to use , could be replaced with a quality item if we all worked together and got it done , or we can all heat sieze and show photos, what about geting them made up.....wiseco or even asso with 1mm wire rings like the rb kit has 

--- On Mon, 9/11/09, Dmitry Slootskin <dslootskin@yahoo.com> wrote:

From: Dmitry Slootskin <dslootskin@yahoo.com>
Subject: Re: [vespa-sports] Re: Ouch!
To: vespa-sports@yahoogroups.com
Date: Monday, 9 November, 2009, 2:45

 
What about them? Cost that is


From: paul casey <psc22dec@yahoo. com>
To: vespa-sports@ yahoogroups. com
Sent: Sun, November 8, 2009 5:40:11 PM
Subject: Re: [vespa-sports] Re: Ouch!

 
what about the wiseco pistons we discused about getting made up, 

--- On Sun, 8/11/09, Dmitry Slootskin <dslootskin@yahoo. com> wrote:

From: Dmitry Slootskin <dslootskin@yahoo. com>
Subject: Re: [vespa-sports] Re: Ouch!
To: vespa-sports@ yahoogroups. com
Date: Sunday, 8 November, 2009, 20:05

 
59.4? It would be the 7th oversize?



From: Vince <vdrowley@comcast. net>
To: vespa-sports@ yahoogroups. com
Sent: Sun, November 8, 2009 2:11:31 PM
Subject: [vespa-sports] Re: Ouch!

 


Speaking of the GOL piston, would anyone have a set of rings for a 59.4 GOL piston, or a source for the rings?

Vince 
Seattle, WA

--- In vespa-sports@ yahoogroups. com, Dmitry Slootskin <dslootskin@ ...> wrote:
>
> Agree, GOL piston and the higher revs might be the problem.
> 
> Same damage though on two other stock Piaggio pistons? Perhaps specific some problem to GS? 
> 
> 
> 
> 
> 
> 
> ____________ _________ _________ __
> From: paul casey <psc22dec@.. .>
> To: vespa-sports@ yahoogroups. com
> Sent: Sun, November 8, 2009 8:48:10 AM
> Subject: Re: [vespa-sports] Ouch!
> 
> 
> suspect is due to extra revs from jl exhaust, hot combustion temp will let the ring peg come lose and move, do not suspect atmospheric change to be so great as to affect the carb that much, 
> 
> --- On Sun, 8/11/09, Dmitry Slootskin <dslootskin@ yahoo. com> wrote:
> 
> 
> >From: Dmitry Slootskin <dslootskin@ yahoo. com>
> >Subject: Re: [vespa-sports] Ouch!
> >To: vespa-sports@ yahoogroups. com
> >Date: Sunday, 8 November, 2009, 13:02
> >
> >
> > 
> >I have seen 2 GS160 that ran after top ring broke, was removed and than bike assembled with only 1 ring and badly damaged piston crown, both were done a while back I assume in the 80's, one of them also had a cardboard gasket between the clutch cover and the engine to compensate for badly worn out clutch plates (down to the metal) clutch side seal that was worn right through the lip and red silicone sealing the cylinder to the engine, but was showing signs of life... I think we got it started at some point before it came apart.
> >
> >My GS150 ran like a champ and when I took it apart to do the seals I found 1 ring broken but still in place and other with a 3mm+ ring end gap (from 0.2mm on assembly)
> >
> >Just shows that it doesn't take much to make a 2 stroke run, especially since the blow-by is not an issue.
> >
> >As for the wrist pin clip (gudgeon pin is harder to spell) it is a bad idea to use one or another if piston was not designed for it, the groove mashined is specific for application, both width and profile, especially with the wire-clip piston, if you were to install the snap ring (circlip) in to one it WILL fall out shortly and cause all kinds of damage, been tested more than once, not by me.
> >
> >
> >
> >
> >
> >
> ____________ _________ _________ __
> From: David Dry <david.dry@btintern e t.com>
> >To: vespa-sports@ yahoogroups. com
> >Sent: Sun, November 8, 2009 5:27:46 AM
> >Subject: RE: [vespa-sports] Ouch! 
> >I now like to use ‘wire’ circlips, as they have no eye to snap off.
> >
> >
> >__
>






#11214 From: paul casey <psc22dec@...>
Date: Mon Nov 9, 2009 8:43 pm
Subject: Re: Re: Ouch!
psc22dec
Offline Offline
Send Email Send Email
 
the shit we have to use , could be replaced with a quality item if we all worked together and got it done , or we can all heat sieze and show photos, what about geting them made up.....wiseco or even asso with 1mm wire rings like the rb kit has

--- On Mon, 9/11/09, Dmitry Slootskin <dslootskin@...> wrote:

From: Dmitry Slootskin <dslootskin@...>
Subject: Re: [vespa-sports] Re: Ouch!
To: vespa-sports@yahoogroups.com
Date: Monday, 9 November, 2009, 2:45

 
What about them? Cost that is


From: paul casey <psc22dec@yahoo. com>
To: vespa-sports@ yahoogroups. com
Sent: Sun, November 8, 2009 5:40:11 PM
Subject: Re: [vespa-sports] Re: Ouch!

 
what about the wiseco pistons we discused about getting made up,

--- On Sun, 8/11/09, Dmitry Slootskin <dslootskin@yahoo. com> wrote:

From: Dmitry Slootskin <dslootskin@yahoo. com>
Subject: Re: [vespa-sports] Re: Ouch!
To: vespa-sports@ yahoogroups. com
Date: Sunday, 8 November, 2009, 20:05

 
59.4? It would be the 7th oversize?



From: Vince <vdrowley@comcast. net>
To: vespa-sports@ yahoogroups. com
Sent: Sun, November 8, 2009 2:11:31 PM
Subject: [vespa-sports] Re: Ouch!

 


Speaking of the GOL piston, would anyone have a set of rings for a 59.4 GOL piston, or a source for the rings?

Vince
Seattle, WA

--- In vespa-sports@ yahoogroups. com, Dmitry Slootskin <dslootskin@ ...> wrote:
>
> Agree, GOL piston and the higher revs might be the problem.
>
> Same damage though on two other stock Piaggio pistons? Perhaps specific some problem to GS?
>
>
>
>
>
>
> ____________ _________ _________ __
> From: paul casey <psc22dec@.. .>
> To: vespa-sports@ yahoogroups. com
> Sent: Sun, November 8, 2009 8:48:10 AM
> Subject: Re: [vespa-sports] Ouch!
>
>
> suspect is due to extra revs from jl exhaust, hot combustion temp will let the ring peg come lose and move, do not suspect atmospheric change to be so great as to affect the carb that much,
>
> --- On Sun, 8/11/09, Dmitry Slootskin <dslootskin@ yahoo. com> wrote:
>
>
> >From: Dmitry Slootskin <dslootskin@ yahoo. com>
> >Subject: Re: [vespa-sports] Ouch!
> >To: vespa-sports@ yahoogroups. com
> >Date: Sunday, 8 November, 2009, 13:02
> >
> >
> >
> >I have seen 2 GS160 that ran after top ring broke, was removed and than bike assembled with only 1 ring and badly damaged piston crown, both were done a while back I assume in the 80's, one of them also had a cardboard gasket between the clutch cover and the engine to compensate for badly worn out clutch plates (down to the metal) clutch side seal that was worn right through the lip and red silicone sealing the cylinder to the engine, but was showing signs of life... I think we got it started at some point before it came apart.
> >
> >My GS150 ran like a champ and when I took it apart to do the seals I found 1 ring broken but still in place and other with a 3mm+ ring end gap (from 0.2mm on assembly)
> >
> >Just shows that it doesn't take much to make a 2 stroke run, especially since the blow-by is not an issue.
> >
> >As for the wrist pin clip (gudgeon pin is harder to spell) it is a bad idea to use one or another if piston was not designed for it, the groove mashined is specific for application, both width and profile, especially with the wire-clip piston, if you were to install the snap ring (circlip) in to one it WILL fall out shortly and cause all kinds of damage, been tested more than once, not by me.
> >
> >
> >
> >
> >
> >
> ____________ _________ _________ __
> From: David Dry <david.dry@btintern e t.com>
> >To: vespa-sports@ yahoogroups. com
> >Sent: Sun, November 8, 2009 5:27:46 AM
> >Subject: RE: [vespa-sports] Ouch!
> >I now like to use ‘wire’ circlips, as they have no eye to snap off.
> >
> >
> >__
>




#11213 From: Dmitry Slootskin <dslootskin@...>
Date: Mon Nov 9, 2009 2:45 am
Subject: Re: Re: Ouch!
dslootskin
Online Now Online Now
Send Email Send Email
 
What about them? Cost that is


From: paul casey <psc22dec@...>
To: vespa-sports@yahoogroups.com
Sent: Sun, November 8, 2009 5:40:11 PM
Subject: Re: [vespa-sports] Re: Ouch!

 

what about the wiseco pistons we discused about getting made up,

--- On Sun, 8/11/09, Dmitry Slootskin <dslootskin@yahoo. com> wrote:

From: Dmitry Slootskin <dslootskin@yahoo. com>
Subject: Re: [vespa-sports] Re: Ouch!
To: vespa-sports@ yahoogroups. com
Date: Sunday, 8 November, 2009, 20:05

 
59.4? It would be the 7th oversize?



From: Vince <vdrowley@comcast. net>
To: vespa-sports@ yahoogroups. com
Sent: Sun, November 8, 2009 2:11:31 PM
Subject: [vespa-sports] Re: Ouch!

 


Speaking of the GOL piston, would anyone have a set of rings for a 59.4 GOL piston, or a source for the rings?

Vince
Seattle, WA

--- In vespa-sports@ yahoogroups. com, Dmitry Slootskin <dslootskin@ ...> wrote:
>
> Agree, GOL piston and the higher revs might be the problem.
>
> Same damage though on two other stock Piaggio pistons? Perhaps specific some problem to GS?
>
>
>
>
>
>
> ____________ _________ _________ __
> From: paul casey <psc22dec@.. .>
> To: vespa-sports@ yahoogroups. com
> Sent: Sun, November 8, 2009 8:48:10 AM
> Subject: Re: [vespa-sports] Ouch!
>
>
> suspect is due to extra revs from jl exhaust, hot combustion temp will let the ring peg come lose and move, do not suspect atmospheric change to be so great as to affect the carb that much,
>
> --- On Sun, 8/11/09, Dmitry Slootskin <dslootskin@ yahoo. com> wrote:
>
>
> >From: Dmitry Slootskin <dslootskin@ yahoo. com>
> >Subject: Re: [vespa-sports] Ouch!
> >To: vespa-sports@ yahoogroups. com
> >Date: Sunday, 8 November, 2009, 13:02
> >
> >
> >
> >I have seen 2 GS160 that ran after top ring broke, was removed and than bike assembled with only 1 ring and badly damaged piston crown, both were done a while back I assume in the 80's, one of them also had a cardboard gasket between the clutch cover and the engine to compensate for badly worn out clutch plates (down to the metal) clutch side seal that was worn right through the lip and red silicone sealing the cylinder to the engine, but was showing signs of life... I think we got it started at some point before it came apart.
> >
> >My GS150 ran like a champ and when I took it apart to do the seals I found 1 ring broken but still in place and other with a 3mm+ ring end gap (from 0.2mm on assembly)
> >
> >Just shows that it doesn't take much to make a 2 stroke run, especially since the blow-by is not an issue.
> >
> >As for the wrist pin clip (gudgeon pin is harder to spell) it is a bad idea to use one or another if piston was not designed for it, the groove mashined is specific for application, both width and profile, especially with the wire-clip piston, if you were to install the snap ring (circlip) in to one it WILL fall out shortly and cause all kinds of damage, been tested more than once, not by me.
> >
> >
> >
> >
> >
> >
> ____________ _________ _________ __
> From: David Dry <david.dry@btintern e t.com>
> >To: vespa-sports@ yahoogroups. com
> >Sent: Sun, November 8, 2009 5:27:46 AM
> >Subject: RE: [vespa-sports] Ouch!
> >I now like to use ‘wire’ circlips, as they have no eye to snap off.
> >
> >
> >__
>



#11212 From: "Vince" <vdrowley@...>
Date: Mon Nov 9, 2009 1:24 am
Subject: Re: Ouch!
vdrowley
Offline Offline
Send Email Send Email
 
I guess it's that far over sized. Haven't measured but the top of the piston is
stamped 59.4...weird?

--- In vespa-sports@yahoogroups.com, Dmitry Slootskin <dslootskin@...> wrote:
>
> 59.4? It would be the 7th oversize?
>
>
>
>
>
> ________________________________
> From: Vince <vdrowley@...>
> To: vespa-sports@yahoogroups.com
> Sent: Sun, November 8, 2009 2:11:31 PM
> Subject: [vespa-sports] Re: Ouch!
>
>
>
>
> Speaking of the GOL piston, would anyone have a set of rings for a 59.4 GOL
piston, or a source for the rings?
>
> Vince
> Seattle, WA
>
> --- In vespa-sports@ yahoogroups. com, Dmitry Slootskin <dslootskin@ ...>
wrote:
> >
> > Agree, GOL piston and the higher revs might be the problem.
> >
> > Same damage though on two other stock Piaggio pistons? Perhaps specific some
problem to GS?
> >
> >
> >
> >
> >
> >
> > ____________ _________ _________ __
> > From: paul casey <psc22dec@ .>
> > To: vespa-sports@ yahoogroups. com
> > Sent: Sun, November 8, 2009 8:48:10 AM
> > Subject: Re: [vespa-sports] Ouch!
> >
> >
> > suspect is due to extra revs from jl exhaust, hot combustion temp will let
the ring peg come lose and move, do not suspect atmospheric change to be so
great as to affect the carb that much,
> >
> > --- On Sun, 8/11/09, Dmitry Slootskin <dslootskin@ yahoo. com> wrote:
> >
> >
> > >From: Dmitry Slootskin <dslootskin@ yahoo. com>
> > >Subject: Re: [vespa-sports] Ouch!
> > >To: vespa-sports@ yahoogroups. com
> > >Date: Sunday, 8 November, 2009, 13:02
> > >
> > >
> > >
> > >I have seen 2  GS160 that ran after top ring broke, was removed and than
bike assembled with only 1 ring and badly damaged piston crown, both were done a
while back I assume in the 80's, one of them also had a cardboard gasket between
the clutch cover and the engine to compensate for badly worn out clutch plates
(down to the metal) clutch side seal that was worn right through the lip and red
silicone sealing the cylinder to the engine, but was showing signs of life... I
think we got it started at some point before it came apart.
> > >
> > >My GS150 ran like a champ and when I took it apart to do the seals I found
1 ring broken but still in place and other with a 3mm+ ring end gap (from 0.2mm
on assembly)
> > >
> > >Just shows that it doesn't take much to make a 2 stroke run, especially
since the blow-by is not an issue.
> > >
> > >As for the wrist pin clip (gudgeon pin is harder to spell) it is a bad idea
to use one or another if piston was not designed for it, the groove mashined is
specific for application, both width and profile, especially with the wire-clip
piston, if you were to install the snap ring (circlip) in to one it WILL fall
out shortly and cause all kinds of damage, been tested more than once, not by
me.
> > >
> > >
> > >
> > >
> > >
> > >
> > ____________ _________ _________ __
> >  From: David Dry <david.dry@btintern e t.com>
> > >To: vespa-sports@ yahoogroups. com
> > >Sent: Sun, November 8, 2009 5:27:46 AM
> > >Subject: RE: [vespa-sports] Ouch!
> > >I now like to use ‘wire’ circlips, as they have no eye to snap
off.
> > >
> > >
> > >__
> >
>

#11211 From: paul casey <psc22dec@...>
Date: Sun Nov 8, 2009 10:40 pm
Subject: Re: Re: Ouch!
psc22dec
Offline Offline
Send Email Send Email
 
what about the wiseco pistons we discused about getting made up,

--- On Sun, 8/11/09, Dmitry Slootskin <dslootskin@...> wrote:

From: Dmitry Slootskin <dslootskin@...>
Subject: Re: [vespa-sports] Re: Ouch!
To: vespa-sports@yahoogroups.com
Date: Sunday, 8 November, 2009, 20:05

 
59.4? It would be the 7th oversize?



From: Vince <vdrowley@comcast. net>
To: vespa-sports@ yahoogroups. com
Sent: Sun, November 8, 2009 2:11:31 PM
Subject: [vespa-sports] Re: Ouch!

 


Speaking of the GOL piston, would anyone have a set of rings for a 59.4 GOL piston, or a source for the rings?

Vince
Seattle, WA

--- In vespa-sports@ yahoogroups. com, Dmitry Slootskin <dslootskin@ ...> wrote:
>
> Agree, GOL piston and the higher revs might be the problem.
>
> Same damage though on two other stock Piaggio pistons? Perhaps specific some problem to GS?
>
>
>
>
>
>
> ____________ _________ _________ __
> From: paul casey <psc22dec@.. .>
> To: vespa-sports@ yahoogroups. com
> Sent: Sun, November 8, 2009 8:48:10 AM
> Subject: Re: [vespa-sports] Ouch!
>
>
> suspect is due to extra revs from jl exhaust, hot combustion temp will let the ring peg come lose and move, do not suspect atmospheric change to be so great as to affect the carb that much,
>
> --- On Sun, 8/11/09, Dmitry Slootskin <dslootskin@ yahoo. com> wrote:
>
>
> >From: Dmitry Slootskin <dslootskin@ yahoo. com>
> >Subject: Re: [vespa-sports] Ouch!
> >To: vespa-sports@ yahoogroups. com
> >Date: Sunday, 8 November, 2009, 13:02
> >
> >
> >
> >I have seen 2 GS160 that ran after top ring broke, was removed and than bike assembled with only 1 ring and badly damaged piston crown, both were done a while back I assume in the 80's, one of them also had a cardboard gasket between the clutch cover and the engine to compensate for badly worn out clutch plates (down to the metal) clutch side seal that was worn right through the lip and red silicone sealing the cylinder to the engine, but was showing signs of life... I think we got it started at some point before it came apart.
> >
> >My GS150 ran like a champ and when I took it apart to do the seals I found 1 ring broken but still in place and other with a 3mm+ ring end gap (from 0.2mm on assembly)
> >
> >Just shows that it doesn't take much to make a 2 stroke run, especially since the blow-by is not an issue.
> >
> >As for the wrist pin clip (gudgeon pin is harder to spell) it is a bad idea to use one or another if piston was not designed for it, the groove mashined is specific for application, both width and profile, especially with the wire-clip piston, if you were to install the snap ring (circlip) in to one it WILL fall out shortly and cause all kinds of damage, been tested more than once, not by me.
> >
> >
> >
> >
> >
> >
> ____________ _________ _________ __
> From: David Dry <david.dry@btintern e t.com>
> >To: vespa-sports@ yahoogroups. com
> >Sent: Sun, November 8, 2009 5:27:46 AM
> >Subject: RE: [vespa-sports] Ouch!
> >I now like to use ‘wire’ circlips, as they have no eye to snap off.
> >
> >
> >__
>



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