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86 Trooper 5spd HELP!!!!   Message List  
Reply | Forward Message #7658 of 7748 |
Re: 86 Trooper 5spd HELP!!!!

Well the front circlips/snaprings are off. Glad I took the junk box apart first,
even though it was supposed to be the good one! Removed the input shaft circlip,
would have removed the countershaft circlip if it had been there, all bolts and
nut on the front case, and it came apart so nice.

Are the countershaft bearings the weak point they seem to be? Both trans had bad
countershaft bearings. The junkyard trans had both bearings totally destroyed
along with a couple of gears. Is there a stronger bearing or better design style
of them?

John

--- In isuzuclub@yahoogroups.com, "Sword King" <sword_king@...> wrote:
>
> :) Pretty much the last thing you can actually take apart. The input shaft
and it's bearing are what needed replaced on the ones I've taken apart, and
those are the very last things you can take apart.
>
> The circlips were a problem for me, too. I probably spent an hour on the
first one, but I figured it out (push the hook end towards the axis of the shaft
and slide a small screwdriver under it to start it) and the others weren't so
bad.
>
> SK
>
> --- In isuzuclub@yahoogroups.com, "John Bellmore" <owlseye@> wrote:
> >
> > --- In isuzuclub@yahoogroups.com, "Sword King" <sword_king@> wrote:
> > >
> > > --- In isuzuclub@yahoogroups.com, "John Bellmore" <owlseye@> wrote:
> > > >
> > > > Well all the bolts are out, circlips are fighting. How far do you have
to take it apart to get the front aluminum housing off the rear iron body?
> > > > Thanks, John
> > > >
> > >
> > >
> > > Umm, yeah, I've done two and have one disassembled in my garage right now.
What seems to be the problem?
> > >
> > > Basically, you remove nuts & bolts until you can't move forward, then get
the right tools (a couple old screwdrivers worked the first time for me) and
remove the circlips, then proceed as before.
> > >
> > > Actually, I'm looking for inspiration to get this tranny put back
together, so please ask questions. It'll get me moving on that project again.
:-)
> > >
> > > SK
> > >
> >
>





Wed Jun 17, 2009 3:17 am

owlseye32713
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Message #7658 of 7748 |
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Anyone know how to disassemble the gearbox? The front countershaft bearing failed on mine and I need to replace it. Is there a stronger bearing available? This...
John Bellmore
owlseye32713
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Jun 12, 2009
8:53 pm

These guys show a manual for $14.50. It's a Haynes. http://www.powells.com/biblio?isbn=9781563920332...
Steve G
lttlbddy
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Jun 13, 2009
3:58 am

I found my manual in e-bay.com for $10.oo. copy & past this link. http://motors.shop.ebay.com/items/Manuals-Literature_?_catref=1&_dmpt=Mo\ ...
Michael
bicyclebuilder
Offline Send Email
Jun 13, 2009
6:39 pm

... Umm, yeah, I've done two and have one disassembled in my garage right now. What seems to be the problem? Basically, you remove nuts & bolts until you...
Sword King
sword_king
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Jun 14, 2009
3:55 am
John Bellmore
owlseye32713
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Jun 14, 2009
3:25 pm

... The circlips were a problem for me, too. I probably spent an hour on the first one, but I figured it out (push the hook end towards the axis of the shaft...
Sword King
sword_king
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Jun 15, 2009
12:27 pm

Well the front circlips/snaprings are off. Glad I took the junk box apart first, even though it was supposed to be the good one! Removed the input shaft...
John Bellmore
owlseye32713
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Jun 17, 2009
3:17 am

... John, I didn't have any problems with my countershaft bearings, only the input shaft bearing and the input shaft itself. Needless to say, since I bought a...
Sword King
sword_king
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Jun 17, 2009
12:28 pm

I am happy to say that the trans is rebuilt! Ranger Clark, the 86 Trooper, is alive and well again. With only 231,000 miles he is ready to go again. Not the...
John Bellmore
owlseye32713
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Jul 5, 2009
4:28 am

Great! I got +/-20mpg regularly in mine till fuel formulas changed and I started getting 15-16 aboput a year and a half ago. That what started me looking for...
Sword King
sword_king
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Jul 5, 2009
1:37 pm
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